Hardware Simulator

DSC’s Hardware Simulator is a physical laboratory machine that provides a full-scale, real-time horizontal drilling capability. The test sample can accomodate the lower part of a drilling BHA, about 23 meters long and 6 ¾” in diameter with an 8 ¾” drill bit. Building on two oil field triplex pumps, a powerful hydraulic feed device and a rock chamber, realistic well conditions can be achieved.

The hardware simulator currently has the following specifications:

Drilling Rig

Stroke5m16.3 ft
ROP10 m/h32 ft/h
WOB10 t
Torque8.8 kNm6.5 klbsft
RPM220 1/min
Power200 kW270 hp

Mud System:

2 x Schäfer & Urbach BT 60/70
Power1200 kW1600 hp
Flow5000l/min1300gal/min
Pressure350 bar5000 psi

Autoclave

Length BHA23 m75 ft
Formation5 m16.3 ft
Pressure100 bar1500 psi
Diameter222 mm8 3/4"

DSC’s Hardware Simulator is a physical laboratory machine that provides a full-scale, real-time horizontal drilling capability.